Direct supply of high-efficiency asynchronous, synchronous, BLDC motor components, and custom-laminated magnetic cores tailored for Marmara & Istanbul industrial applications.
The efficiency of modern electric motors is fundamentally decided at the core level: the stator and rotor lamination geometry. As an established direct OEM factory and exporter serving the Istanbul industrial basin, we utilize ultra-low-loss cold-rolled non-oriented magnetic silicon steel (CRNGO) sheets ranging from 0.35mm to 0.50mm in thickness (including M250-35A, M270-35A, and M330-50A grades).
By controlling punch burr height below 0.02mm and utilizing automated progressive stamping dies, our stator cores exhibit significantly reduced hysteresis and eddy-current losses. Furthermore, our rotors undergo high-pressure aluminum die-casting or precision-copper bar insertion, followed by dynamic balancing to ISO 1940 Grade G1.0/G2.5 standards to suppress harmonic vibrations and mechanical noise in continuous-duty applications.
| Motor Efficiency Class | Lamination Material | Stator Core Fill Factor | Iron Loss (W/kg @ 1.5T 50Hz) | Thermal Isolation Rating | Target Local Application (Istanbul) |
|---|---|---|---|---|---|
| IE2 Standard | 50WW470 / M470-50A | ≥ 72% | ≤ 4.70 W/kg | Class F (155°C) | General HVAC Fans, Standard Pumps |
| IE3 High Efficiency | 50WW330 / M330-50A | ≥ 75% | ≤ 3.30 W/kg | Class F / H Rise | Tuzla Shipyard Auxiliaries, Extruders |
| IE4 Super Premium | 35WW270 / M270-35A | ≥ 78% | ≤ 2.70 W/kg | Class H (180°C) VPI | Gebze Heavy Automotives, Compressors |
| IE5 Ultra Premium / PM | 35WW250 / High Permeability | ≥ 81% | ≤ 2.30 W/kg | Class H+ (200°C Nanocoat) | Precision CNC Robotics, Marine Propulsion |
Customized motor stators and rotors supporting Turkey’s premier maritime, manufacturing, logistics, and infrastructure projects.
Istanbul’s marine sector demands specialized VPI-impregnated stators resistant to saltwater corrosion and ambient humidity. Our custom rotors power bow thrusters, bilge pumps, deck winches, and auxiliary generators operating throughout the Bosphorus Strait and international maritime lines.
The dense industrial zones of Kocaeli and Gebze rely on our IE4/IE5 precision BLDC and asynchronous stators for robotic welding lines, plastic injection moulding machinery, and continuous conveyor belts, reducing plant power factors and lowering kVA energy surcharges.
Providing custom slot-skewed stator geometries and precision balanced permanent magnet rotors to OEM machine builders in İkitelli OSB. Our core stacks guarantee high starting torque, zero cogging ripple, and strict thermal stabilization during multi-axis machining.
Turkish industrial manufacturers exporting machinery to the European Union face increasingly strict efficiency mandates under the EU Eco-Design Regulation (EU) 2019/1781. As Turkey accelerates compliance with European energy directives and its own Energy Efficiency Law (No. 5627), the demand for high-grade stator and rotor core replacements has shifted rapidly from IE2 toward IE4 Super Premium and IE5 Permanent Magnet Synchronous Motors (PMSM).
Furthermore, local procurement managers in Ambarlı, Hadımköy, and Kocaeli are actively seeking suppliers who offer complete supply chain transparency, low magnetic flux dispersion, and local customizability—enabling seamless replacement of legacy motor cores without changing mechanical frame dimensions (IEC 80 up to IEC 450 frames).
Combining decades of electromagnetic heritage with modern automated production and agile international logistics.
In-house high-speed progressive stamping press shop equipped with carbide tooling. We support rapid custom prototyping for non-standard stator inner/outer diameters, rotor slot skews, and stack heights within short lead times.
Automated needle winding and trickle-impregnation systems using 100% high-purity Grade 2 electrolytic copper magnet wire. Stators undergo full Vacuum Pressure Impregnation (VPI) with Class H resin for total void-free insulation.
100% electromagnetic testing including surge withstand voltage tests, partial discharge analysis, core loss testing, and dynamic spin testing up to 15,000 RPM for high-speed rotor assemblies before containerized dispatch.
Addressing technical compliance, logistics, customs clearance, and manufacturing specifications for Turkish imports.
All motor stators, rotors, and complete motor exports are issued with full ATR movement certificates and Certificates of Origin (COO) under the EU-Turkey Customs Union framework. We deliver CIF Ambarlı, CIF Haydarpaşa, or DDP direct to your factory site in Gebze, Tuzla, or Esenyurt.
Yes. Beyond standard IEC (63–450) and NEMA frame dimensions, our engineering department works from CAD drawings (STEP/DWG) to produce custom core stack lengths, special slot geometries, shaft keyways, and mounting configurations matching your proprietary casing.
We stock high-permeability, ultra-low loss cold-rolled non-oriented silicon steel grades including 0.35mm (M250-35A / M270-35A) and high-frequency thin lamination grades. This ensures minimal core heating and compliance with strict EU/Turkish efficiency benchmarks.
For marine applications (Tuzla/Yalova shipyards) or heavy chemical zones (Dilovası), stators are treated with Class H or Class N double-vacuum pressure impregnation (VPI) and anti-fungal, moisture-proof tropicalization varnishes rated up to IP56/IP66 containment.
For standard IEC frame stator/rotor cores, we accept small-batch trial orders starting from 10–20 units. For fully customized progressive die lamination runs, MOQ depends on stack height and frame size, supported by rapid prototype tooling options.
We regularly work with Irrevocable Letters of Credit (L/C at sight), T/T wire transfers, and deferred payment arrangements supported by credit insurance for qualified long-term Turkish industrial partners.
Partner with a global leader in electric motor stators, rotors, and complete high-efficiency motor solutions. Fast delivery to Istanbul, Izmit, Bursa, and worldwide industrial centers.
